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Custom turbo build ...2.0

This is a discussion on Custom turbo build ...2.0 within the YXZ Forced Induction forums, part of the Yamaha YXZ Technical category; Thought I might share my build. I have benefited from others posts so much that I hope this gives others some help or ideas. This ...

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  1. #1
    Junior Member Scott12d's Avatar
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    Custom turbo build ...2.0

    Thought I might share my build. I have benefited from others posts so much that I hope this gives others some help or ideas.

    This is my second hand built build for the yxz. The first one is on the old man's yxz now.

    Here is quick spew list off the top of my head..(some is what's been done some is parts to be integrated)
    je 9.5:1 pistons
    Carrillo rods
    arp studs
    All stainless tubing
    manifold is as short as I could go at a 1.75 tube
    Cxracing ball bearing turbo (I can't remember the exact specs off the top of my head right now)
    External wastegate
    Pcv pti
    2.5" exhaust dia
    Fuel system yet to be decided (weller injectors, upgraded pump and regulator, or some type of addition injector setup)
    Attached Thumbnails Attached Thumbnails Custom turbo build ...2.0-20190302_122459_1553224026053.jpg   Custom turbo build ...2.0-20190304_182207_1553224077411.jpg   Custom turbo build ...2.0-img_20190310_161408_509_1553224161167.jpg   Custom turbo build ...2.0-img_20190310_161408_511_1553224214386.jpg   Custom turbo build ...2.0-img_20190306_180924_01_1553224250339.jpg  

    Custom turbo build ...2.0-20190318_174517_1553224313842.jpg   Custom turbo build ...2.0-img_20190318_185736_658_1553224366721.jpg   Custom turbo build ...2.0-img_20190319_183640_937_1553224389638.jpg   Custom turbo build ...2.0-20190320_190858_1553224440342.jpg   Custom turbo build ...2.0-img_20190321_125958_252_1553224710559.jpg  

    Custom turbo build ...2.0-20190321_193407_1553224749021.jpg   Custom turbo build ...2.0-20190321_194049_1553224804291.jpg   Custom turbo build ...2.0-20190304_184953_1553224907564.jpg  
    Last edited by Scott12d; 03-21-2019 at 09:54 PM. Reason: Autocorrect
    pp13bnos and dgarris like this.

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    Senior Member pp13bnos's Avatar
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    Awesome! I love it!

  3. #3
    Boe
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    For those who build there own turbo system. Give RPM a call great guy he has specs for turbo header flange for the yxz. It's a good starting point for those who need it. A lot of heat is put in this area. the flange helps controlling that heat so no cracks form. Good starting point. PS nice job. Good to see others build there own system make it the way you want. Great job. Looks good

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    Junior Member Scott12d's Avatar
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    Thanks guys.
    Boe great tip on the flange i did briefly search for one myself but did not find one. I have a mill here at the house but the time to machine one thick enough...
    Here are some pics pre and post transplant from my z to the ss of the first build. I ran it a 6.5psi hard on the stock bottom and it walked on alot of other setups including my cousins supercharger but it was time to step it up. (plus the old man was really hurting running stock on his ss)

    The new setup is planned to be ran right around 10-12 psi on pump with one tune and 15-20 on race fuel on another tune. Still researching on factory ignition timing and it's limits. ( quick note: thank you to sparky and all the info he puts out there!)
    Attached Thumbnails Attached Thumbnails Custom turbo build ...2.0-20170702_123013_1553230924599.jpg   Custom turbo build ...2.0-img_20181012_183036_164_1553231204123.jpg   Custom turbo build ...2.0-20181011_122148_1553231275237.jpg   Custom turbo build ...2.0-screenshot_20190321-221227_1553231577264.png  

  6. #5
    Junior Member Scott12d's Avatar
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    Rods showed up today. Carrillo provides the big end bore dimension and yamaha provides colors and stamping on the crank and stock rods.Trying to find a way to spec my bearing without having to order all the color options. Need to find a:
    color to dimension conversion.
    Or a factory rod stamp # to dimension converson.
    Attached Thumbnails Attached Thumbnails Custom turbo build ...2.0-20190322_155913_1553296419574.jpg  

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    Quote Originally Posted by Scott12d View Post
    Thought I might share my build. I have benefited from others posts so much that I hope this gives others some help or ideas.

    This is my second hand built build for the yxz. The first one is on the old man's yxz now.

    Here is quick spew list off the top of my head..(some is what's been done some is parts to be integrated)
    je 9.5:1 pistons
    Carrillo rods
    arp studs
    All stainless tubing
    manifold is as short as I could go at a 1.75 tube
    Cxracing ball bearing turbo (I can't remember the exact specs off the top of my head right now)
    External wastegate
    Pcv pti
    2.5" exhaust dia
    Fuel system yet to be decided (weller injectors, upgraded pump and regulator, or some type of addition injector setup)
    Do you sell the header set up or at least all the cut pieces for the do it yourself welder?

  8. #7
    Junior Member Scott12d's Avatar
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    No sorry this is just a custom build for myself.

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    Quote Originally Posted by Scott12d View Post
    No sorry this is just a custom build for myself.
    What tune are you using with the turbo set up?

  10. #9
    Junior Member Scott12d's Avatar
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    Quote Originally Posted by bionicman View Post
    What tune are you using with the turbo set up?
    On my first build (stock bottom) 6.5psi I did all my tuning with the pcv pti on a stock ecu flash. This time I will be using the pcv again but will use flash tune to be safe and pull some timing for high boost.

  11. #10
    Junior Member Scott12d's Avatar
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    Not a ton of progress...
    Finished welding up the intake and did a quick polish to make the eyeballs a little happier.Custom turbo build ...2.0-20190325_145424_1553552379777.jpg
    Attached Thumbnails Attached Thumbnails Custom turbo build ...2.0-20190325_142154_1553552275558.jpg   Custom turbo build ...2.0-20190325_145124_1553552335989.jpg  

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